Original BRLS 11 Motor
First attempt  Idler
3D Model of Tensioner
New Idler Pulley
BRLS16 Original Timing

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3D Model of Tensioner

3D Model of Tensioner

IdlerInventorModels.jpg

By putting the idler on the inside, it was immune from variations in belt thickness. I reused the original motor drive pulley and machined it to hold a bearing. It was modeled in Inventor to see if it would actually work with the available space for an eccentric.

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